Traditional welding methods rely on arc or flame but fiber optic employs a laser to generate an intense and focused heat source. This laser beam melts the material at the joint, allowing it to fuse as it cools. The result is a clean, precise weld with minimal heat-affected zones. In this paper, the embedding of fiber optic sensors in metals, by using both automatic and manual Tungsten Inert Gas welding (TIG) is discussed for nickel-and copper-coated Fiber Bragg Gratings (FBG) written into an optical fiber, as embedding such sensors in metals provides protection against. Compared with traditional TIG, MIG, and resistance welding, fiber laser systems provide: Today, fiber optic laser welding is widely used in automotive manufacturing, aerospace, electronics, battery production, medical devices, and sheet metal fabrication. It provides unmatched quality and reliability to industries like aerospace, automotive, or electronics.
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